Shanghai Huitian New Material Co., Ltd самый последний случай компании около Best Practices for Structural Adhesives in Power Battery Assembly HUITIAN 7905

In the rapidly evolving landscape of the New Energy Vehicle (NEV) industry, the safety and performance of power batteries are paramount. As manufacturers strive to meet the demands of high-speed production lines and ensure long-term, reliable bonding, traditional adhesives often fall short. Enter HUITIAN 7905, a revolutionary MS + Epoxy hybrid two-part structural adhesive designed to address these challenges head-on.

HUITIAN 7905 is particularly well-suited for applications in the NEV industry, including:

• New Energy Battery Pack Sealing: Ensures excellent sealing and insulation properties.
• Battery Tray Frame and Base Plate Bonding: Provides high-strength structural bonding for rapid assembly.
• All-Aluminium Body Skin and Frame Bonding: Offers adhesive riveting for equipment application and improved overall structural stability.
• Adhesion of Composite Materials: Bonds composite materials effectively, ensuring structural integrity.

One of the key selling points of HUITIAN 7905 is its exceptional substrate compatibility. This adhesive requires no primer and can bond a wide range of materials, including metals, engineering profiles, thermoplastics, glass, and more. This versatility significantly improves production efficiency and reduces overall costs, making it an ideal choice for manufacturers looking to streamline their assembly processes.

In today's fast-paced manufacturing environments, time is of the essence. HUITIAN 7905 features a dual-curing system that allows for fast curing at room temperature or high temperature. Specifically, it can achieve a tensile strength of over 3MPa in just 30 minutes at 60°C. This rapid curing capability significantly reduces waiting times and accelerates production rates, ensuring that manufacturers can meet tight deadlines without compromising on quality.

The adhesive combines high strength with high elongation at break (>250%) and a low shrinkage rate, providing elastic resilience and excellent vibration resistance. This ensures that structures can significantly absorb impact energy, enhancing overall structural stability. Whether used in battery tray frames, base plate bonding, or all-aluminum body skin and frame bonding, HUITIAN 7905 ensures that components remain securely bonded under various conditions.

HUITIAN 7905 offers excellent insulation sealing and water resistance, making it ideal for applications where these properties are crucial. With moderate viscosity and good anti-sagging performance, it easily meets IPX8 waterproof sealing standards. This not only improves assembly efficiency but also enhances product yield, ensuring that manufacturers can produce high-quality products consistently.

In manufacturing, having a longer error tolerance space can significantly improve operational flexibility. HUITIAN 7905 provides an opening time of 10-20 minutes, allowing for adjustments and corrections. After more than 15 minutes, it can still maintain an effective bonding strength of over 5MPa, offering a long effective operating time and excellent error tolerance.

HUITIAN 7905 is designed to withstand extreme environments, such as high temperatures, severe cold, humid heat, and salt fog. This ensures that the adhesive performance remains stable, providing long-term reliability. It can withstand alternating temperature shocks and has excellent environmental performance retention, making it compliant with environmental requirements for automobiles and batteries.

HUITIAN 7905 is more than just an adhesive; it's a comprehensive solution for power battery assembly. By overcoming the challenges of universal substrate compatibility and efficient curing, it provides efficient, reliable, and future-proof bonding. For manufacturers looking to enhance their production processes and ensure high-quality outputs, HUITIAN 7905 is the answer.

To learn more about how HUITIAN 7905 can revolutionize your battery assembly processes, visit our website or contact us directly. Let's build the future of energy together.